Glossary of Terms S-T
Glossary Terms used in the Compression and Transfer Molding Process
SBR:
Styrene butadiene rubber. Largest commodity rubber by volume.
SCORCH:
Premature vulcanization of a rubber compound, generally due to excessive heat history. Also see Mooney scorch .
SET UP:
Scorched - When an unvulcanized rubber stock is considered to be "set up", it can no longer be processed smoothly.
SHEET MOLDING COMPOUND (SMC):
A type of molding material in which the material is pre-formed in sheets of various sizes.
SHELF AGING:
The natural deterioration of rubber articles kept in storage or "on the shelf' under atmospheric conditions.
SHELF LIFE:
The time an unvulcanized rubber stock can be stored without losing any of its processing or curing properties.
SHORE HARDNESS:
Several scales from 0 - 100 rating the relative hardness of a material using a Shore Durometer. Several ranges exist, including the shore A range for softer rubber materials and the shore D range for harder, plastic-like materials. (70 Shore A ~ 20 Shore D)
SHOT SIZE:
The total size of material for an individual "shot" or injection cycle. Can be expressed by either volume or weight.
SHRINKAGE:
The amount of contraction of molded rubber during cooling, usually expressed as a percentage (normally 1-3%).
SINK:
A collapsed blister or bubble leaving a depression in the product.
SPECIFIC GRAVITY:
A ratio of the density of a substance/material to the reference standard, water. The specific gravity of water is 1.0, (from its density of 1,000 gram/cc, or 62.4 pounds/ft. at 600 F. Specific gravity is often designated S.G., or by use of the Greek letter, gamma.
SPLICE:
Joint or junction made by lapping or butting edges, straight or on a bias, and held together through vulcanization or mechanical means.
SPRUE:
The primary feed channel that runs from the outer face of an injection or transfer mold gate in a single cavity mold or to runners in a multiple cavity mold. .
SPRUE BUSHING:
The mold-to-injection unit nozzle interface; an exact fit is important to prevent leakage in this area during injection under high pressure.
SPRUE MARK:
Mark, usually elevated, left on the surface of an injection or transfer molded part, after removal of the sprue.
STATE OF CURE:
The cure condition of a vulcanizate relative to that at which optimum physical properties are obtained.
SURFACE FINISH:
The degree of machining and polish required to yield acceptable part finish. For example, an F1 (the best) designation calls for polished mold surface finish while an F4 requires a satin finish, essentially an EDM-type finish.
SWELLING:
The increase in volume of a specimen immersed in a liquid or exposed to a vapor.
SYNTHETIC RUBBER:
Man-made rubber derived from chemicals.
TEAR STRENGTH:
The maximum force required to tear a specimen with the force acting substantially parallel to the major axis of the test specimen.
TEAR TRIM:
An overflow groove built into the mold to allow for manual removal, and to control the flash on a molded part.
TENSILE STRENGTH:
The maximum tensile stress applied during stretching a specimen to rupture.
TOOL:
Mold with/without lifter brackets and other devices.
TPE:
Thermoplastic elastomer. An elastomer which softens under heat, and returns to its original properties when re-heated. Can be re-ground, mixed with virgin material, and re-used.
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