Glossary of Terms C-D
Glossary Terms used in the Compression and Transfer Molding Process
CARBON BLACK:
Gives rubber strength, resistance to wear and its black color.
CELLULAR RUBBER:
As opposed to dense rubber, molded rubber having open cells of varying density (such as closed cell sponge rubber, for example).
CEMENT:
Solution of dissolved rubber in solvent. When cement is mixed with water, it forms a latex.
See "Latex."
CHECK VALVE:
Anyone of several types of valves that only allows flow in one direction.
COLD POT:
In a transfer process, the cold pot is used to transfer the material into the mold. The material in the pot is maintained at a reduced temperature (120° - 140°F) so that it does not cure with the part, and can be used In the next shot.
COMPOUND SHELF LIFE:
The length of time that can elapse between the mixing and shaping of a rubber batch until it must be processed, or at least reprocessed.
COMPRESSION MOLDING:
A type of molding process whereby material is placed directly into the mold, and the material is heated and formed through the clamp force applied.
COMPRESSION SET:
The residual deformation after removal of the force, which compressed the sample. For example, if one uses a fingernail to depress a molded sample, the impression that remains after a time is the compression set.
CONTACT GAUGE:
A control feature that shuts the hydraulic system off at pressure set point and restarts it if the pressure bleeds off.
CORE LIFTER:
A hydraulic or mechanical device designed to separate the middle plate in a three-plate mold. May also be used to assist in part ejection.
CROSSLINKING:
The chemical reaction that occurs in rubber over time at temperature that results in a permanent change in material characteristics. Also known as curing.
CRUMB RUBBER:
Solid rubber particles coagulated from polymerized rubber solution.
CURE:
The act of vulcanization.
CURE SYSTEM:
The type of curative in the rubber compound being molded, ranging from the conventional sulfur cure to the faster, exothermic peroxide systems; the goal is the same: to effect cross- linking of the thermoset polymers.
CURING:
The process of moving from the raw, unvulcanized stage to one in which the polymer has become cross-linked to achieve the desired physical properties.
DE-ASHING:
Process of removing solid catalyst from rubber cement via water washing.
DEGREE OF POLYMERIZATION:
Number of repeating chains in a polymer.
DEFLECTION:
The tendency of the platens/bolsters to bend around the mold under-run clamp tonnage.
DUROMETER:
A measurement of the hardness of rubber and plastic, or the instrument to measure the hardness of vulcanized rubber and plastic.
DUROMETER HARDNESS:
An arbitrary numbering scale that indicates the resistance to indentation of the indentor of the, durometer. Higher values indicate harder materials.
DYNAMIC PROPERTIES:
Mechanical properties exhibited under repeated cyclic deformations.
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